If the holes are big enough in the rudder and tailwheel horns, you can replace those horrible clips with these:
They're compression instead of tension (not sure it makes any difference)
but the springs have different K's, which might help.
When they start to hang down loose, I like to take a link out of each side.
I use zip-ties to compress the springs. Some people like them crazy tight
(which wears the rudder hinges) and some people like them stupid loose
which means you have no control over the tire when the rudder moves.
I like them just taut. Goldilocks tension.
49 years of tailwheel ownership now. I've seen everything break, and I
mean everything.
I like to wipe the tailwheel assembly down with a rag with mineral spirits.
Get it clean, so you can see if anything's going to shit.
Using a floor jack and a piece of wood, jack the tail up so that the tire is
off the ground, then use a grease gun to lubricate at least the vertical
shaft to avoid metal on metal. It wears, it's going to shimmy. While the
tire is up, give everything a wiggle and make sure it's secure. You'd be
amazed what you'll find. Sometimes the bolt into the leaf springs is loose
and needs tightening. If you can, get some grease into the bearing on the
horizontal shaft, too. Often that's not as easy, depending on the design.
The trick of unloading the gear to lubricate it, is something I've done
for decades on twins and retractable singles. While they're up on jacks
for a gear swing is when you want to get under it with a grease gun. You
aren't going to live forever, so get over it. Hopefully this will motivate you
to learn how to use a MIG welder to make your own jacks which are ridiculously
heavy and strong.
If a landing gear zerk fitting won't take grease, don't skip it like a typical
TC AME, have a stock of new ones and replace it with a tapered socket.
Get grease into EVERY fitting while the gear is hanging loose in the air.
Avoid metal on metal, and your aircraft will last a lot longer, and you
will spend a lot less money. TC doesn't think I'm very bright, but it's true.
Pro Tip: get some 1/4 inch sockets and on the bench grinder, taper
the ends. You wouldn't believe how incredibly useful they are.
The tapered 7/16ths socket is an amazing tool if you like Lycomings.
I'll let someone else explain what magical trick it will do.
Weird. I've probably spent more time spinning wrenches on airplanes
than I have, flying them. My problem is that I refuse to fly junk and
I don't trust anyone else to work on them for me. They make a mistake,
I die.
I whipped this up from some scrap. Incredibly useful.
Not as cool as this, but still, pretty slick:
13 microseconds through an ARM RTOS running a full TCP/IP stack and web server.
You can see why TC thinks I am such a moron compared an Inspector. I have no
knowledge, no experience, no skill, no qualifications, no ability in comparison.